Commander General Purpose C200 & C300 AC Drives

Commander-C-AC-Motor-Control-5-year-warranty

0.33 hp – 200 hp (0.25 kW – 132 kW) Normal Duty
0.33 hp – 150 hp (0.25 kW – 110 kW) Heavy Duty
115 V | 208 - 240 V | 380 - 480 V

Commander variable speed drives have established the standard of excellence in motor control since 1983 when Control Techniques launched the first world commercial vector drive. Since then, Commander has undergone several successful enhancements, each time bringing new technology and innovations to the world of automation.

The new Commander C series has been designed to be a simple and compact AC motor speed controller that meets advanced requirements for a wide range of applications while optimizing the user experience.

Commander C Highlights

✓ Set just 4 parameters to get your drive started
✓ Plug-in options for advanced control
✓ Dual Safe Torque Off (STO)
✓ Equipped with the latest energy saving features
✓ Up to 180% overload for high torque applications
✓ On board PLC
✓ Straightforward installation and commissioning
✓ Easy motor pairing and performance control
✓ Robust and reliable design

Simple set up. 3 steps to control

Setting up a drive can require training, specialist knowledge and time.

But Commander C will get you up and running, from out of the box to controlling your motor, in minutes.

Three simple steps will set up your drive for most fan, pump, compressor, conveyor and general purpose applications!

ac variable speed controller setup install

Commander C200 AC Drives

Enhance throughput with machine safety, communications, and built-in PLC

Commander C200 AC Drives

Enhance throughput with machine safety, communications, and built-in PLC

The Commander C200 delivers benchmark functionality at no added cost to the base drive itself. Plug-in options, dynamic performance, PLC functionality and other advanced features such as fieldbus, Ethernet, and Modbus RTU communications ensure that in more complex applications Commander C200 can deliver more than the average general purpose drive - giving you lower cost solutions and better productivity in your motor control applications.

Enhance up-time and system flexibility

Flexible system integration and remote diagnostics through optional industrial Ethernet and fieldbus communication

Flexible I/O expandable with SI-I/O option module

Enhanced functionality and onboard PLC programming provides a low-cost system solution, minimizing the need for additional equipment such as PLCs

High performance open-loop motor control

RFC-A (Rotor Flux Control) algorithm for exceptional induction motor control of demanding applications

Closed loop current control without a position feedback device

Speed control for conveyors, fans, pumps, and mixers, where their function is controlled remotely with fieldbus or Ethernet communications

Key data

Heavy Duty Ratings: 0.33 hp to 150 hp (0.25 kW to 110 kW)

Normal Duty Ratings: 0.33 hp to 200 hp (0.25 kW to 132 kW)

Supply phases: Frame size 1 and 2: 110 V drives 1Ø, 230 V drives 1Ø or 3Ø; Frame size 7 and larger 3Ø; 460 V drives 3Ø

Control connections: 2x Analog inputs, 4x Digital inputs, 1x Analog output, 1x Digital I/O, 1x Relay

Drive rating: IP21 / UL open class as standard

Keypad: Fixed LED

Option slots: 1 (frame size 2 and above)

Parameter cloning via: PC tools, SD card

Voltage ratings
100 / 120 VAC ± 10%	ü
200 / 240 VAC ± 10%	ü
380 / 480 VAC ± 10%	ü
Control mode
Open loop vector or V/Hz induction motor control	ü
Open loop Rotor Flux Control for induction motors (RFC-A)	ü

Commander C300 AC Drives

Enhance throughput with machine safety, communications, and built-in PLC

Commander C300 AC Drives

Commander C300 provides flexible integration with safety and communications.

Commander C300 is ideal for applications that require cost-effective integration into

safety systems. With two Safe Torque Off (STO) inputs, onboard PLC and an SI interface

for industry standard fieldbuses, Ethernet or extended I/O options, this feature set

ensures Commander C300’s flexible integration with any system.

Enhance up-time and system flexibility

• Flexible system integration and remote diagnostics through optional industrial

Ethernet and fieldbus communication

• Flexible I/O that is expandable with SI-I/O option module

• Enhanced functionality and onboard PLC programming provides a low-cost system

solution, minimizing the need for additional equipment such as PLCs

High performance open loop motor control

• RFC-A (Rotor Flux Control) algorithm for exceptional induction motor control

of demanding applications

• Closed loop current control without a position feedback device

• Speed control for conveyors, fans, pumps, and mixers, where their function

is controlled remotely with fieldbus or Ethernet communications

Key data

Heavy Duty Ratings: 0.33 HP to 150 HP (0.25 kW to 110 kW)

Normal Duty Ratings: 0.33 HP to 200 HP (0.25 kW to 132 kW)

Supply phases: Frame size 1 and 2: 110 V drives 1Ø,

230 V drives 1Ø or 3Ø; Frame size 7 and larger 3Ø;

460 V drives 3Ø

Control connections: 3x Analog I/O, 5x Digital I/O, 2x STO, 1x Relay

Drive rating: IP21 / UL open class as standard

Keypad: Fixed LED

Option slots: 1 (frame size 2 and above)

Parameter cloning via: PC tools, SD card

Voltage ratings
100 / 120 VAC ± 10%	ü
200 / 240 VAC ± 10%	ü
380 / 480 VAC ± 10%	ü
Control mode
Open loop vector or V/Hz induction motor control	ü
Open loop Rotor Flux Control for induction motors (RFC-A)	ü

Specifications

Control Mode

Open loop vector or V / Hz induction motor control	✓
Open loop Rotor Flux Control for induction motors (RFC-A)	✓

Environment

Ambient Operating Temperature	Size 1 - 4: -20°C to 40°C (-4°F to 104°F) @ 3 kHz switching freq. \| Operation to 60°C (140°F) with de-rating Size 5 - 9: -20°C to 40°C (-4°F to 104°F) @ 3 kHz switching freq. \| Operation to 55°C (131°F) with de-rating
Cooling Method	Forced convection
Humidity	95 % non-condensing at 40 °C (104 °F)
Storage Temperature	Size 1 - 4: -40°C to 60°C (-40°F to 140°F) — 24 months Max. Size 5 - 9: -40°C to 55°C (-40°F to 131°F) — 24 months Max.
Altitude	De-rate the continuous output current by 1% for every 100 m (328 ft) above 1000 m (3,280 ft) to a maximum of 3000 m (9,840 ft)
Vibration	Tested in accordance with IEC 60068-2-64 and IEC 60068-2-6
Mechanical Shock	Tested in accordance with IEC 60068-2-27 and IEC 60068-2-29
Enclosure Rating	IP20, NEMA 1 conduit kits available
Electromagnetic Capability	IEC/ EN 61800-3 Immunity and Emissions EN 61000-6-2: Immunity for industrial environments EN 61000-6-4: Emissions for industrial environmentsM/br> EN 61000-3-2: Harmonic current emissions An EMC data sheet is available on request
RoHS	Complies with the Restriction of Hazardous Substances Directive (2011/65/EU)

AC Supply Requirements

Voltage	100 V models: 100 to 120 Vac ±10% 200 V models: 200 to 240 Vac ±10% 400 V models: 380 to 480 Vac ±10%
Phase	1Ø and 3Ø (Model dependent)
Maximum Supply Imbalance	2% negative phase sequence, 3% voltage imbalance between phases
Input Frequency	45 to 66 Hz
Input Displacement Power Factor	0.97

Control

Switching Frequency	Size 1 - 4: 0.667, 1, 2, 3, 4, 6, 8 12 & 16 kHz Size 5 - 9: 2, 3, 4, 6, 8 12 & 16 kHz
Output Frequency Range	0 to 550 Hz
Frequency Accuracy	±0.02% of full scale
Frequency Resolution	0.01 Hz
Analog Input Resolution	Voltage mode: 11 bits (unipolar) Current mode: 11 bits
Braking	Dynamic braking transistor included, requires external resistor

Protection

DC Bus Under voltage Trip	100 V models: 175 Vdc 200 V models: 175 Vdc 400 V models: 330 Vdc
DC Bus Overvoltage Trip	Frame sizes 1 - 4: 100 V models: 510 Vdc 200 V models: 510 Vdc 400V models: 870 Vdc
DC Bus Overvoltage Trip	Frame size 5 - 9: 200V models: 415 Vdc 400 V models: 830 Vdc
Drive Overload Trip	Programmable: Default settings: 180% for 3s, 150% for 60s
Instantaneous Over current Trip	220% of rated motor current
Phase Loss Trip	DC bus ripple threshold exceeded
Over-temperature Trip	Drive heatsink temperature exceeds 95°C (203°F)
Short Circuit Trip	Protects against output phase-to-phase fault
Ground Fault Trip	Protects against output phase-to-ground fault
Motor Thermal Trip	Electronically protects the motor from overheating due to loading conditions

Approval & Listings

UL, cUL	UL file NMMS/8: E171230
CE	CE approval
EU	These products comply with the Restriction of Hazardous Substances Directive (2011/65/EU), the Low Voltage Directive (2014/35/EU) and the Electromagnetic Compatibility Directive, (2014/30/EU).
RCM	RCM Registered supplier No. 12003815281
ISO	Manufacturing facilities comply with ISO 9001:2015 and ISO 14001
TÜV	C300 models only: The Safe Torque Off (STO) function may be used as a safety component of a machine. Type examination certificates by TÜV Rheinland: Frame sizes 1 - 4: No. 01/205/5383.03/18 Frame sizes 5 - 9: No. 01/205/5387.02/18 Functional safety parameters: EN ISO 13849-1 - Cat 4, PLe EN61800-5-2/EN62061/IEC 61508 - SIL 3 UL functional safety approval: FSPC E171230

Applications

Whatever your application, Commander C is the perfect solution across industries

The Commander series are simple and compact AC motor speed controllers that meet advanced requirements in a wide range of applications. Their small footprint – among the smallest in their class – makes them ideal for machine builders and OEMs, where space is at a premium.

	Pumping, Ventilating & Compressing Improved energy efficiency during periods of low demand On board PLC & PID functionalities make advanced control easy and efficient without the need of an external controller Skip Frequencies allow users to easily avoid equipment resonant frequencies, reducing high vibration levels Supply Loss Ride Through will keep the drive up and running through most power disturbances
	Conveying Accurate remote speed control with fieldbus communications S-ramp acceleration / deceleration profiling provides smooth speed transitions minimizing machine jerk Avoids early wear and tear of the equipment Overload capacity up to 180%
	Lifting, Hoisting & Winching Adjustable mechanical brake sequencing with torque proving function Embedded PLC functionality can manage local I/O reducing the need for an external controller
	Access Control Smooth motion with enhanced open loop control Small physical size allows the drive to be mounted easily in smaller enclosures Highly reliable in harsh environments, providing long lasting service
	Processing (Mixers, Kneaders, Crushers, Agitators, Centrifuges, Extruders) Ease of integration to external PLC or other management systems through networking options Conformal coating for enhanced environmental protection Overload capacity up to 180% Highly stable motor control

Options

Keypads

	Remote Keypad RTC The keypad is remote mountable, allowing flexible mounting on the outside of a panel (meets IP54/NEMA 12). Three line plain text, multi-language LCD keypad for rapid set-up and helpful diagnostics. Battery operated real-time clock allows accurate time stamping of events, aiding diagnostics.
	Remote Keypad Remote mountable, intuitive plain text, multilingual LCD keypad for rapid set-up and superior diagnostics (using the AI-485 adaptor along with a comms lead). Rapid and secure panel fit with 1 x 32mm hole rated to IP66 (NEMA 4).

System Integration Modules - Communications

	SI-PROFIBUS SI-PROFIBUS interface module enables follower connectivity. It is possible to use multiple SI-PROFIBUS modules or a combination of SI-PROFIBUS and other option module types to add additional functionality such as extended I/O, gateway functionality or additional PLC features.
	SI-DeviceNet SI-DeviceNet enables follower connectivity. It is possible to use multiple SI-DeviceNet modules to provide additional functionality.
	SI-CANopen Commander C's SI-CANopen interface module supports various profiles, offering optimum flexibility.
	SI-Ethernet SI-Ethernet can be used to provide high speed drive access, global connectivity and integration with IT network technologies.
	SI-EtherCAT SI-EtherCAT allows Commander C general purpose drive to connect and interface with EtherCAT networks.
	SI-PROFINET-V2 SI-PROFINET-V2 allows Commander C to communicate and interface with PROFINET PLCs and networks.

System Integration Modules - Additional I/O

SI-I/O

Extended I/O interface module to increase the number of I/O points on a drive. Provides additional: 4 x Digital I/O, 3 x Analog inputs (default)/Digital inputs, 1 x Analog output (default)/Digital input, 2 x Relays.

Optional Accessories

	AI-Back-up Adaptor Port adaptor for SD card parameter cloning, and an input for 24 V back-up.
	AI-Smart Adaptor Has a built-in memory for parameter cloning and an input for 24 V back-up.
	AI-485 Adaptor Adaptor that allows the drive to communicate via RS485.
	AI-485 24 V Adaptor Adaptor with 24 V input.
	RS485 Cable The USB comms cable allows the drive to connect to a PC for use with Commander's PC tools.

Software & Support

Intuitive commissioning software

Connect - Commissioning tool

Based on Control Techniques’ 25 years' experience, Connect is our latest drive configuration tool for commissioning, optimizing and monitoring drive/system performance.

Advanced machine control

Machine Control Studio - Programming tool

Control Techniques' Machine Control Studio provides a flexible and intuitive environment for programming Commander C’s new automation and motion control features.

Diagnostics Tool

Diagnostic Tool

Diagnostic Tool is a fast and simple tool, which allows users of Control Techniques' drives to quickly solve any error codes that the drive may show.

Drive Setup

Free access web pages provide ‘how-to’ videos, step by step guides and comprehensive technical manuals for your drive installation.

Commander C Highlights

Simple set up. 3 steps to control

Control Mode

Environment

AC Supply Requirements

Control

Protection

Approval & Listings

Whatever your application, Commander C is the perfect solution across industries

Pumping, Ventilating & Compressing

Conveying

Lifting, Hoisting & Winching

Access Control

Processing (Mixers, Kneaders, Crushers, Agitators, Centrifuges, Extruders)

Keypads

System Integration Modules - Communications

System Integration Modules - Additional I/O

Optional Accessories

Intuitive commissioning software

Connect - Commissioning tool

Advanced machine control

Machine Control Studio - Programming tool

Diagnostics Tool

Diagnostic Tool

Drive Setup

Drive Setup